Operations · Manufacturing · Self-Taught Software

David A. Carns

Nineteen years running purchasing, production and drafting for an Oregon machine shop, and — since leaving that role in 2025 — an independent developer who has shipped a subscription web platform with automated billing, a custom Android TV browser, and a mobile video app, all self-taught.

Open to technical, operations, and manufacturing roles — on-site, hybrid, or remote.

Experience

Carns Lead Systems

2025 – Present

Founder & Developer — subscription website platform for Oregon trade businesses (free build, $297/mo, no contract)

  • Designed and built the platform end-to-end: generates, hosts, and manages marketing websites for trade businesses (roofing, tree service, machining, electrical, and more), with a live paying customer, CAD Custom Machining (cad-custom.com).
  • Integrated Stripe subscription billing and built automated GitHub Actions pipelines to manage pricing, discount codes, and API credentials safely — least-privilege keys, every change verified against the live account before it takes effect.
  • Architected the backend on serverless cloud functions and cloud data storage; built and maintain 25+ automated deployment and quality-control pipelines covering testing, data validation, commercially-licensed photo/video sourcing and compliance, and live-site verification.
  • Built a companion sales toolkit (mobile-first cold-call console, offline-capable notes sync, traffic-analytics dashboard), plus PROSPECT (lead-generation: business search, website audits, owner lookups) and WATCHTOWER (keyword monitoring across classifieds, forums and RSS with digest alerts).

KALIV Manufacturing

Jun 2025 – Present

Founder — managed manufacturing service, Portland Metro · kalivmfg.com

  • Founded and operate a managed-manufacturing service for the Portland Metro area: CNC machining, turning, screw machine work, sheet metal fabrication, 3D printing and assembly — quoted by KALIV and placed with the vetted partner shop best equipped for each job, one point of contact and one accountable partner from a single part to a finished build.
  • Applies the vendor-sourcing and quality judgment built over 19 years at Duyck Machine to choosing which partner shop a job goes to, and holding it to the drawing through first article and delivery.
  • Built kalivmfg.com and an AI-assisted quoting intake that gathers material, tolerances, CAD files, and quantity and release schedule before a job is scoped.

Ember

Aug 2026 – Present

Custom Android TV web browser, built on Firefox

  • Restores full mouse-cursor control from a standard D-pad remote — a feature the original Amazon Fire TV browser removed.
  • Adds support for installing modern browser extensions, including ad blockers, which Android TV browsers have historically blocked.
  • Tuned specifically for using Google Photos, Drive, and Gmail comfortably on a living-room-scale interface.

Reframer

Jul 2026 – Present

Privacy-first mobile video editing app

  • Turns wide, horizontal game footage (e.g. a school's own recording) into vertical or square clips sized for social media, built for parents of student athletes.
  • Subject-focused reframing, a clip-and-reel editor with music and transitions, and one-tap export for social platforms or coaches.
  • All video processing stays on-device — nothing uploaded to a third-party server.

Duyck Machine, Inc.

Jan 2006 – May 2025

Forest Grove, OR

Purchasing Manager Dec 2006 – May 2025

  • Negotiated pricing and built long-term relationships with material, equipment, and supply vendors.
  • Evaluated competing supplier quotes to select the most cost-effective and reliable sources.
  • Managed shop inventory and production control using the E2 Shoptech shop-floor control and ProShop ERP systems.
  • Delivered responsive customer and supplier service across a high-volume, multi-line phone system.
  • Reverse-engineered 2D and 3D parts in SolidWorks and Mastercam CAD/CAM to produce manufacturing blueprints when none were supplied by the customer.

Project Manager / Sales May 2012 – Dec 2023

  • Built and maintained customer relationships that drove repeat business.
  • Coordinated project timelines, scheduling, and equipment allocation across the shop floor.
  • Served as the communication link between customer requirements and the production and management teams.

Drafting and Design Jan 2007 – May 2025

  • Created and refined product designs for manufacturability and mass production using Mastercam, SolidWorks, and Omax software.
  • Reverse-engineered customer-supplied parts and produced manufacturing-ready prints.

Information Systems May 2006 – May 2025

  • Administered the shop's Windows-based network, terminals, and peripherals, and trained staff on proper use.
  • Maintained regular backups of all critical shop data and kept hardware and software current.
  • Sourced and purchased replacement computer equipment as needed.
  • Designed and maintained the company website, duyckmachine.com.

CNC Machine Operator Jan 2006 – Feb 2008

  • Programmed CNC lathes using G & M code and Mastercam.
  • Set up CNC lathes for production of plastic and metal components to blueprint tolerances.

Community & volunteer work

OC3X3 Basketball Tournament

2022 – Present

Web Developer · Oregon City High School · oc3x3.com

  • Designed and built team registration, live tournament bracket management, and sponsorship features for OC3X3, a 3-on-3 tournament fundraiser benefiting Oregon City High School girls' basketball, now in its 5th year.
  • Built a secure staff portal for managing athlete waivers and event data.